Mortise and Tenon-3Station / mortise and tenon machine

Product Description

SK4-3-80 is a high-speed mortise and tenon machining center with directional research and development. It is more convenient and humanized to operate. It can produce various forms of mortise and tenon, covering 95% of the conventional mortise and tenon structures on the market.

The production and processing are all modularized, no need to calculate the processing data, only need to input the material specifications and other data.

Dozens of mortise and tenon processing are merged into one equipment (continuous upgrading), which is widely used in the production and processing of furniture mortise and tenon.

Size：	3900(L)2763(W)2476(H)
Material size：	80(W)*80(H)
Control system：	Independently develop control system (without third-party service), support customization and free function upgrading.
Computer configuration：	Windows control interaction system.
Servo parameters：	Delta servo，Moving speed：30000mm/min
Spindle parameters：	1pcs (Milling cutter spindle) ：12000rpm，5.5Kw 1pcs (Milling hole spindle) ：18000rpm，3.5Kw 1pcs (Milling hole spindle) ：18000rpm，1.5Kw
Processing system：	System automatic control: milling cutter and milling hole processing.
Tool specification：	Bore diameter：φ30，Milling hole spindle：ER25
Material and weight：	Dragon Gate+ Sheet metal，4000Kg
Voltage/Frequency/Power	3P 380V/50Hz +E 16.5Kw(MAX)
Suction port：	Φ140*2
Air pressure：	0.5~0.8Mpa，φ10
lubricating oil：	Hv32

Automatic calculation and control system

According to the material and specification data input by the user, the processing path and data of the equipment are calculated automatically, without any intervention.
Continuous operating system update, so that the equipment has a higher hedge rate and cost performance.

Multifunctional combination system:

Variable stroke pressing (5 ~ 120mm self-adjusting), suitable for material processing with different thicknesses.
Three processing areas on the left, middle and right, multi-angle processing, suitable for different mortise and tendon structures.
Casting + high strength coating, stable wear resistance, long-term use.
Visual processing, all-round safety protection.

Advantage

Reduce process chain, increase productivity

It covers the common mortise and tenon structure processing on the market, reduces manual selection time, and improves processing efficiency

Reduce volume and production costs

It integrates multiple processing methods and functions, reduces the number of tooling and equipment maintenance costs

Multiple processing methods, ensure equipment value

Dozens of processing technologies, without waiting and program switching, meanwhile the program is constantly upgrading and optimizing

Mirror milling to ensure machining accuracy

The high strength integrated casting body to improve product processing accuracy, meet the high precision requirements of different material processing

Advantage

Precautions for the use of equipment

The operator must be familiar with the performance, operation and maintenance methods of the equipment. Strictly abide by the safe operation regulations of CNC equipment. Do not operate the machine without professional training.
The operator of the machine must wear protective equipment before using the machine to ensure safety. No gloves, scarves, etc. are allowed to operate.
The machine is not allowed to maintain, refuel, clean and adjust during operation.
Before working every day, check whether the lubrication system of the machine is in good condition. Do lubrication and maintenance work for the machine on time, usually once every two days.
Keep the environment around the equipment tidy and clean the machine frequently.
Operate strictly in accordance with the boot sequence in the machine manual.
Before the machine starts to work, it should be warmed up, and carefully check whether the lubrication system is working properly. If it has not been started for a long time, you can use manual lubrication to provide lubrication to each part; check whether the voltage, air pressure, and oil pressure meet the working requirements.
It is forbidden to lift the rotating spindle, workpiece or other moving parts by hand or by any other means.
During the operation of the equipment, the operator shall not leave the post, and the machine tool shall immediately stop working if an abnormality is found, and shall be inspected and repaired.
When the machine is working, non-operators should not stand on both sides to watch, so as to avoid accidents.
During the operation of the machine tool, do not remove chips, and avoid touching the moving parts of the machine with your hands; when removing chips, you must use certain tools to avoid being scratched by the chips;
Generally, two persons are not allowed to operate the machine at the same time. But when a certain task requires two or more people to complete it together, they should pay attention to coordinating their actions with each other.
The operator must stop the machine when changing tools, workpieces, adjusting workpieces or leaving the machine tool while working.
If you find that the lathe is running abnormally or malfunctions during processing, you must stop it for inspection immediately to avoid danger.

Company Profile

Drive the innovation of smart tenon joints and build a model of the smart industry together.

Suzhou shikainiu CNC Equipment Co., Ltd. is a high-tech enterprise in Jiangsu Province. The company inherits the traditional Chinese furniture manufacturing technology and reproduces various tenon and mortise processes through modern equipment. The main products are optimizing sawing, tenon and mortise production, door and window production.

Equipment Safety Operation Details

Before leaving the factory, the parts installed on the tenon and mortise equipment should not be disassembled at will without the knowledge or permission of the woodworking equipment dealer.
The operator must be familiar with the performance, operation, and maintenance methods of the tenon-and-mortise equipment. Strictly abide by the safety operation rules of CNC equipment. Do not operate the machine without professional training.
Ensure that there are no obstacles around the equipment before running, and operate in strict accordance with the boot sequence in the machine manual.
Maintenance, refueling, cleaning and adjustment during operation are not allowed when the machine is in operation.
During the operation of the equipment, the operator is not allowed to leave the post, and the machine tool will stop working immediately if it finds any abnormal phenomenon, and carry out maintenance.
The air source of the equipment should be kept dry, and the air gun should be free of water when cleaning the equipment.
The machine operator must wear protective equipment to ensure safety before using the machine. Gloves, scarves, etc. are not allowed to operate.
Do not stand around and watch at both ends of the equipment, and do not lean over and watch the action of the cutter head during processing.
During processing, you must pay attention to the position of the presser foot and the position of the discharge to prevent personal injury when pressing the material.
When mortise and tenon is machined, the dust cover must be put down to prevent personal injury caused by the accidental entry of the body parts.
When unloading, do not put your hands near the presser foot presser.
It is forbidden to release the rotating spindle, workpiece, or other moving parts by hand or in any other way.
During the operation of the machine tool, do not remove chips, and avoid touching the moving parts of the machine tool with your hands; when removing chips, use certain tools to avoid chips from cutting your fingers.
Generally, two people are not allowed to operate the machine at the same time. However, when a job requires two or more people to complete it together, attention should be paid to coordinating the actions with each other.
The operator must stop and turn off the inverter power when changing tools, workpieces, adjusting workpieces, or leaving the machine tool.
If it is found that the lathe operates abnormally or malfunctions during the tenon-and-mortise machining process, stop the machine immediately to check to avoid danger.

Equipment Care Instructions

Always keep the work surface free of sawdust to affect the accuracy of the material.
Keep the environment around the equipment tidy and clean the machine frequently.
Clean the dust trough of the equipment after every two hours of operation.
Clean the whole machine once every working day.
Confirm the oiling of tenon and tenon mechanical equipment every day, and the screw, guide rail, slider, etc. must be guaranteed to have lubricating oil.
Clean the interior of the fuselage once a week with wood ash.